360° Consulting Services
A Unified Approach to the Complete Product Lifecycle.
Bringing a successful product to market in the modern nonwovens industry is a formidable challenge. It requires a mastery not just of one discipline, but of the entire, interconnected product lifecycle. Success demands a seamless strategy that connects material science with healthcare applications, sustainable packaging with regulatory compliance, and manufacturing processes with factory automation. For thirty years, David E. James has not just participated in this industry; he has lived it from every angle. His journey, from the factory floor at Nice-Pak to active participation within global standards committees at ISO and EDANA, has created a rare, holistic perspective. David E. James Consulting is the culmination of this experience, offering a single strategic partner who can guide your product through its entire journey—from initial concept to the final, automated pallet.
Nonwovens, Compliance & Materials Science
Our consultancy is built on a foundational expertise forged over 23 years at Nice-Pak International, where David rose to become the principal technical contact for Johnson & Johnson, helping to design and develop billions of wipes. This hands-on experience is fortified by a unique legal and regulatory authority. As the UK's expert to the ISO committee on flushable products and the holder of an LLM in Environmental Law with a dissertation on wet wipe liability, we offer unparalleled guidance in the high-stakes world of flushability and compliance.
Healthcare & Infection Prevention (IPC)
Our expertise in this area was honed at GAMA Healthcare, a world leader in infection prevention. As Head of Nonwovens and Materials Science, David managed a £3.4M R&D facility and established a new laboratory specifically for Plastics Compatibility (ESC) Testing. This work focused on solving a critical industry problem: how to use powerful disinfectants without causing catastrophic failure in the plastics of high-value medical devices. We bring this deep, scientific rigour to our clients, helping you integrate and validate next-generation disinfectant technologies, like in-situ Peracetic acid (PAA), to achieve superior efficacy against pathogens like C. diff without compromising the integrity of your assets.
Sustainable Packaging Solutions
During his time at Nice-Pak David led projects on behalf of Johnson & Johnson and was responsible for both primary and secondary packaging, an experience that led him to earn a Postgraduate Diploma in Packaging Technology. This unique combination of practical, high-volume brand experience and formal academic training allows us to provide a comprehensive packaging consultancy. We guide you through the transition to recycle-ready mono-materials and help you navigate the complex, financially significant demands of the EU's PPWR and the UK's pEPR legislation, ensuring your product is ready for the circular economy.
Intralogistics & Smart Factory Automation
Our approach to automation is grounded in decades of real-world manufacturing experience, including running process improvement trials in UK, Israeli, and Chinese facilities. We understand that technology must serve the process, not the other way around. We guide our clients through our proven "Optimise → Connect → Automate" methodology, ensuring that you are amplifying an efficient operation, not just automating existing problems. We provide expert, vendor-agnostic guidance on integrating a full suite of smart factory technologies, from Autonomous Mobile Robots (AMRs) to advanced Warehouse Management Systems (WMS), transforming your production environment into a true competitive advantage.
We understand that each business has unique needs and challenges
As such, we believe in a personalised approach to consulting. We don't believe in 'one-size-fits-all' solutions - instead, we tailor our expertise to provide customised strategies and practical solutions that align with your specific circumstances and goals. Our consultancy leverages years of industry experience and research to provide top-tier expertise in various key areas. We've broken down our areas of proficiency as follows:
How We Can Help
Wipe Production Consulting
With an in-depth understanding of the wipe manufacturing process, we provide thorough consulting services to assist companies in producing high-quality wipes for a variety of personal care and professional applications. This includes guidance on raw material preparation, creation of the wetting solution, the impregnation process, and the cutting and folding procedures. We also help establish effective packaging, sealing, and labelling processes, and we help set up stringent quality control measures to ensure that the final product meets all necessary standards.
Raw Material Sourcing
The quality of personal care wipes heavily depends on the raw materials used. We help our clients in establishing a robust and reliable supply chain for sourcing high-quality, cost-effective materials. Our vast network of trusted suppliers for various materials like nonwoven fabrics and wetting solution ingredients can significantly simplify the sourcing process and ensure your products are made from the best materials.
Sustainability Consulting
We firmly believe in the importance of sustainable business practices, not only for the environment but for long-term business success. Our team provides consultation on integrating sustainability into your production process, including advice on selecting environmentally-friendly raw materials, optimising production processes to reduce waste, and implementing recycling or waste management programs. Our goal is to help your business become more eco-friendly without compromising on product quality or profitability.
Efficiency Improvement
A successful production line is one that operates at peak efficiency. We specialise in identifying bottlenecks and redundancies in the manufacturing process and suggesting improvements. This might involve automation of certain procedures, streamlining the production line, minimising downtime, or improving the consistency of product quality. Our efficiency audits can help you save time, reduce costs, and boost productivity.
A Personalised Approach
We understand that each business has unique needs and challenges. As such, we believe in a personalised approach to consulting. Our team takes the time to understand your business, your products, your manufacturing process, and your objectives. We don't believe in 'one-size-fits-all' solutions - instead, we tailor our expertise to provide customised strategies and practical solutions that align with your specific circumstances and goals.
End-to-End Consultation
If you're at the inception stage and looking to launch a new line of wipes, we offer end-to-end consultation services to ensure your product stands out in the market. We can guide you in formulating effective wetting solutions, choosing high-quality materials, designing an efficient production process, and implementing robust quality control measures. Our team is committed to providing the tools and knowledge you need to navigate the complexities of the personal care industry and achieve a successful product launch.